The old jewelry scrap with stones is weighed in.
The scrap is transferred to a beaker for the refining process
Nitric acid (NHO3) is added.
Hydrochloric acid (HCL) is added. These two acids together are called aqua
regia in which gold is soluble. This
means the acid will eat away at the gold and it will dissolve into the
solution.
The aqua regia starts to attack the jewelry producing quite
a strong reaction, bright colors and a fairly substantial amount of fumes that are processed through pollution control equipment to render them harmless.
Here you can see the jewelry at the bottom of the beaker being attacked by the acid.
As the reaction continues the color changes. The beaker is stirred to promote the
reaction. You will also note that it is
sitting on a hotplate. The elevated
temperature from the hotplate also helps promote the reaction.
The jewelry is dissolving with most of the metal going into
the solution leaving a small amount of un-dissolved residue.
Once the acid has dissolved the metal to the point that all
the diamonds have been freed from the
jewelry, the acid is decanted into another beaker. In larger scale refining where there is no
concern about recovering stones, the reaction will be allowed to continue until
all the metal has dissolved. Here,
however, the object is to recover the diamonds
as quickly and efficiently as possible.
Hence as soon as all the diamonds
are freed from what they were in, the acid is decanted allowing for a speedier recovery.
The acid is in the beaker on the right. Dissolved in the acid, invisible to the eye,
is the gold and other metals, such as copper, zinc and silver.
The un-dissolved metals in the other beaker are washed with
aqua regia removing any residue
containing gold from the un-dissolved material.
It is then added to the acid in the other beaker. The green color is an indication that copper
is present
After the material has been washed a few times and the water added to the beaker containing aqua regia; the stones and the un-dissolved pieces are
relatively clean.
They are then put through a couple other washes with
different chemicals as a final cleaning
The diamonds, other stones and un-dissolved metals are completely cleaned and ready for sorting.
The diamonds and
other stones being sorted from the un-dissolved metal pieces. Since the un-dissolved pieces no longer have any stones in
them, it is most efficient to melt them, run an assay and add the fine gold
content so determined to the gold recovered from the direct acid refining to
determine to total fine gold due the client.
Here the sorting process in almost complete with the metal
pieces in the beaker. Since the
un-dissolved pieces no longer have any stones in them, it is most efficient to
melt them, run an assay and add them to a non-diamond-removal lot.
The un-dissolved metal completely separated ready to be
melted.
The diamonds and
other stones completely separated and ready to be weighed, packaged and
returned to the client.
A compound is added to the beaker containing aqua regia breaking the chemical bond that is keeping the gold in the solution, causing it to precipitate to the bottom of the beaker.
As the reaction develops, gold starts accumulating in the
bottom of the beaker.
The reaction is nearing completion with a thick layer of
gold accumulating in the bottom of the beaker.
A piece of paper towel is dunked into to the solution.
And then tested with a chemical to make sure all the gold
has been precipitated out of the solution.
The fact that there is no color change means all the gold has been
precipitated.
Here is an example of what the test strip can look like when
the test chemical has been applied and there is still gold and other precious
metals contained.
The solution is then decanted through a filter paper to
catch to gold.
The gold precipitate is scraped into the filter paper
The beaker is thoroughly washed to make sure all the gold is
removed.
The filter paper with the gold after all the solution has
passed through it.
The filter paper with the gold is then removed.
The filter paper with the gold is spread out on a ceramic
dish and then placed on a hotplate to dry out.
The gold as it is drying out.
The completely dried out gold.
The gold is removed from the filter paper.
The gold is chopped up to make sure it is completely dry.