Once polishing and floor sweeps have been received and
weighed, they are loaded into a tray to be incinerated.
Here the burning tray loaded with the sweeps is ready to be
loaded into the incinerator.
The tray is loaded into the incinerator.
The door is closed and the
incinerator turned on.
After a time the door is opened and the sweeps are stirred to ensure that everything gets completely incinerated. Here you see the sweeps burning vigorously after being stirred.
The flames subside as the material reaches the end of burning out.
The tray with the completely burnt
sweeps is ready to be removed from the incinerator.
The tray as it is being removed for
the incinerator.
A good look at the burnt sweeps
The sweeps are transferred to a
ball mill.
Steel balls are added to the mill.
An array of balls are added to
enhance the grinding and crushing action.
The mill is sealed. Once it is sealed to keep all powder and dust
inside, it is turned on and left to rotate with the balls moving around banging
into each other and the side of the mill crushing the sweeps to a fine powder.
After a sufficient time has
elapsed – usually a few hours or more–
the mill is opened and the crushed powder is scooped out and transferred to an
extremely fine sieve in a vibratory sieving machine.
The sieve shown here is “80
mesh”. This means for every linear inch
there are 80 holes. The resulting sieved
powder is extremely fine, as fine as talcum or baby powder. As a result once this sieved powder is
blended well, it becomes homogeneous.
This means that a sample taken and analyzed will give an extremely accurate
per cent of what is in the entire amount.
As the sweeps are sieved, there is
material that does not got through the sieve.
Such things as drill bits, centers of polishing brushes, saw blades,
little clips of solder, broken spring rings, etc. As the sieving progresses, this “oversize” is
periodically removed and placed aside in a tub.
This material can contain a substantial amount of precious metals. As a result it is retained, the magnetic
non-precious metals removed and all the remaining melted (usually requiring a
smelt with added copper) to obtain a homogeneous result from which a sample can
be taken and an accurate assay gotten so the client can receive credit for all
the precious metals in the oversize as well as the powder.
Once the sieving of the sweeps is
complete, the sieved sweeps are usually put back in the mill and blended for a
period of time to ensure that they are well mixed. At this point they are “prepared” and are
transferred to a container for sampling
A hollow pipe or “thief” is used
to remove samples from top to bottom and from several locations.
The samples thus taken are put on
a piece of paper or other clean surface.
Once all the samples have been
added to the sampling surface, they are thoroughly mixed together.
After it is mixed well, it is
spread out to form a thin layer on the sampling surface. Then small amounts are taken from several
different places and put in the sample bag.
Finally, the sample are readied to be sent for analysis or “assay.” Once the analysis comes back, the percent of metals present will be applied to the weight of the powder to
determine the amount of gold, silver, platinum, etc. contained. When this is done properly, it is quite
accurate, usually to within a tenth or one percent or better. The prepared sweeps from here will
be batched with other sweeps to eventually make a very large combination of 1,000
lbs or more. These will then be shipped
to a world-class copper smelter where once again they will be blended, a sample
taken for a determination of the overall content of the various precious
metals. The sweeps will then be added to
a very large copper smelt, often in the neighborhood of 300 metric tons. The smelt will result in many large copper
bars that will contain all the precious metals from these sweeps as well as all
kinds of other non-precious metals.
These bars will then be put through a series of refining steps to remove
and purify all the metals, precious and non-precious alike.