Once the metal is rolled into a sheet of the desired
thickness for the coin to be stuck, the exact shape that is needed is stamped
out of the sheet. Here the die is coming
down on the sheet
Here the die has pierced the sheet cutting out the shape
needed. It drops through the female part of the die into a holding pan below.
Next to the piece being blanked out, you can see the hole in
the sheet from one that has already been stamped out.
Here is the sheet along with two pieces or “blanks” after stamping.
In order to assure that all the details of the image of the
coin will be imparted onto the coin blank from the die, the metal has to be
very soft. Here the blanks are shown
placed in an annealing oven at a temperature of 1150 F where they will remain for about 20
minutes. This will soften them greatly.
Here is a stack of blanks, the top and bottom die and the
retaining ring or “collar”.
First the bottom die is placed in the press
Next the collar is placed around the bottom die. The bottom die enters into the collar a short distance.
The blank is placed into the collar on top of the bottom
die.
Finally, the top die is place into the top of the collar
extending a short distance into the collar.
Thus the blank is sandwiched between the top and bottom die and
surrounded by the collar. In this way
when the coin is pressed the metal will be “retained” inside the collar instead
of being squeezed somewhat out the sides because the tremendous pressure that
is applied by the press.
The safety doors close and the press squeezes at a set
pressure or tonnage
The pressure from the squeezing pushes the metal up against
the wall of the retaining ring. Here the
ring is being removed from the press with the blank jammed inside and with the top
die still in place.
The top die is now tapped slightly to push the now-coined-blank out of the collar.
The set of blanks after coining showing obverse (front) and reverse (back). One image came from the top die, the other from the bottom die.